Famous Leasing Equipment—Solids desander by cyclonic sand removal separation Manufacturer, Company

The filter element is made of high-tech ceramic wear-resistant materials,with a sand removel efficiency of up to 2 microns at 98%.

Product Description

Overview of Cyclonic Desanding Technology

The cyclonic desanding separator is a liquid-solid or gas-solid separation equipment. They are used to remove solids in gas or well fluid or condensate, as well as seawater solidification removal or production recovery, water injection, and water flooding to increase production. The principle of cyclonic technology is based on separating solids, including sediment, rock debris, metal chips, scale, and product crystals, from fluids.

The filter element is made of high-tech ceramic wear-resistant materials, polymer wear-resistant materials, or metal materials. High-efficiency solid particle separation or classification equipment can be designed and manufactured according to different working conditions, codes, and user specifications.

Applications and Technical Specifications

Forms of cyclonic sand removal separators include Wellhead Multi-phase Sand Removing Units, Crude Sand Removing Units, Gas Sand Removing Units, Produced Water Sand Removing Units, Fine particle removal for Water Injection, and Oily Sand Cleaning Units.

Regardless of factors such as working conditions, sand content, particle density, or particle size distribution, the sand removal rate can reach 98%, with a minimum particle diameter removal capability of 1.5 microns. Commonly used cyclone tube models include: PR10, PR25, PR50, PR100, PR150, PR200, etc., with liners available in metal, ceramic, or polymer wear-resistant materials.

Key Advantages
  • High sand and particle removal efficiency.
  • Small footprint and lightweight design compared to other separators.
  • No requirement for external electric power or chemical additives.
  • Extended equipment service life of up to 20 years.
  • Online solids discharge—no production stoppage required for sand disposal.
What is the removal efficiency of the desander?The sand removal rate can reach up to 98%, effectively removing particles as small as 1.5 microns.
Do these separators require electricity?No, the cyclonic technology does not require electric power or chemicals to operate.
Can sand be removed while the system is running?Yes, solids are discharged to an accumulator online without the need to stop production.
What materials are used for the cyclone liners?Liners are manufactured using metal, ceramic, or polymer wear-resistant materials based on application needs.
What is the expected lifespan of the equipment?With proper operation, the service life of the equipment can be up to 20 years.

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